That 60-minute line stop? It started with one weak cable.

Spot hidden weak links in under five minutes.

Know the real downtime cost for your line, in €/$/IDR.

Pick the right cable spec first time, every time.

Your Complete Toolkit for Predicting & Preventing Failure

A single connectivity failures can cost thousands. Use our 60-second calculator to see your specific financial impact

Connectivity Failure Impact Calculator

See the exact financial impact of a line stop. Enter your throughput and downtime minutes to get a hard-dollar cost, making the business case for improvements undeniable.

Translate technical faults into a clear financial impact that gets management's attention.

Get a real-time calculation using just two of your own numbers: average downtime minutes and hourly throughput.

Make data-driven decisions on where to focus your maintenance efforts for the biggest ROI.

60-Second Connectivity-Failure Self-Audit

Answer 6 quick questions to get an instant risk score. It pinpoints your top vulnerability so you know exactly what to fix first.

Benchmark your system against 8 critical failure points in ~60 seconds.

Get an instant risk score that highlights your #1 vulnerability.

Move from reactive repairs to proactive prevention by spotting hidden risks before they stop your line.

Engineering Spec Pack

The master Excel with field-tested specs for each intralogistics application. Pick the right cables, glands and accessories in minutes.

See Main Challenges → Impact → Top Seller → Key Features for every pack in one place.

Eliminate guesswork with the exact LAPP part families and EMC notes engineers use on site.

Work faster — copy specs straight into RFQs, drawings and BOMs.

From Audit to Action: A Real-World Scenario

How does the kit work in practice? Imagine an engineer dealing with intermittent faults on a critical crane.

First, he uses the Downtime Calculator to see the financial impact. The “minor” faults add up to more than $12,000/month in lost throughput.

Next, with that cost proof, he runs the 60-second Connectivity-Failure Audit to pinpoint the root cause. The results flag a high risk: the current cables aren’t chain-rated for constant motion.

Finally, he opens the Engineering Spec Pack (Excel), selects the correct ÖLFLEX® crane cable and EMC gland for the application, and prepares the justification.

The result: Immediate budget approval, weak link replaced, and a catastrophic failure avoided—turning a hidden risk into a documented win.

Limited Offer

On-Site Engineering Consultation

For teams that need a deeper analysis, we're offering a complimentary On-Site Engineering Consultation during this pilot phase.

This is more than just a health check. One of our connectivity specialists will partner with your team on-site to:

Provide a second set of expert eyes on your most critical applications.

Share best practices for cable routing and management in high-cycle environments.

Identify subtle risks related to strain, torsion, and EMC interference.

You get a confidential report and actionable advice, at no cost.

Try one of the kit core components

Calculate the True Cost of Application Downtime

A single cable failure can cost thousands. Use our 60-second calculator to see your specific financial impact

Connectivity Failure Impact Calculator

Application / Process Step

Throughput (units per hour)

Avg. Downtime (minutes)

Average value per unit

Frequently Asked Questions

What's inside the Intralogistics Connectivity Survival Kit?

1. 60-second Connectivity-Failure Self-Audit (web/Excel)

2. Downtime Cost Calculator pre-loaded with typical SEA labour & throughput rates

3. Engineering Spec Pack (Excel) with pack-by-pack specs for AGV/AMR, conveyors, small-parts storage, sorter, robotics and ASRS shuttle

Who should use it?

Designed for maintenance engineers, OEM design teams and system-integrator project leads who run automated warehouses in Southeast Asia.

Why focus on cables?

Field data from 37 SEA facilities shows 42 % of unplanned ASRS stops trace back to cable fatigue, abrasion or EMC noise. Cables are <2 % of CAPEX yet trigger most downtime events—so they’re the fastest ROI fix

howe long does the self-audit take?

Few yes/no checks. SWcore pogic follow LEC 60204-1 & DIN EN 50525 <30 = Green. 30-60 = Amber, >60 = Red.

Do I need special software?

No—Excel or Google Sheets is enough. All tools run locally; you don’t send data anywhere.

How fast can I get replacements?

JJ-LAPP stocks key SKUs in regional hubs — we are where you are. JJ-LAPP also has an extensive network of warehouse facilities across Southeast Asia.